Generated by All in One SEO v5.0.1.1, this is an llms.txt file, used by LLMs to index the site. # BCD Automation Engineering: Custom Solutions & Robotic Integration Automation Engineering | BCD Companies | Full service manufacturing solutions provider. ## Sitemaps - [XML Sitemap](https://bcd.com/sitemap.xml): Contains all public & indexable URLs for this website. ## Posts - [Blog](https://bcd.com/blog/) - 10 Simple Tips to Improve Electrical Controls in Your Manufacturing Plant Gallery 10 Simple Tips to Improve Electrical Controls in Your Manufacturing Plant Uncategorized 10 Simple Tips to Improve Electrical Controls in Your Manufacturing PlantBoost your efficiency with our 10 simple tips for enhancing electrical controls in your manufacturing plant.By |2024-12-19T21:53:53+00:00December 19th, 2024|Categories: Uncategorized|Comments Off - [10 Simple Tips to Improve Electrical Controls in Your Manufacturing Plant](https://bcd.com/improve-electrical-controls/) - Boost your efficiency with our 10 simple tips for enhancing electrical controls in your manufacturing plant. - [How Electrical Controls Enhance Robotic Efficiency](https://bcd.com/electrical-controls-robotic-efficiency/) - Discover how electrical controls boost robotic efficiency in our blog, 'How Electrical Controls Enhance Robotic Efficiency'. ## Pages - [Home](https://bcd.com/) - Discover cutting-edge solutions in automation engineering, industrial automation, and robotic integration at BCD.com with our expert team specializing in automation. - [Contacts](https://bcd.com/contacts/) - GET IN TOUCH Whether you’re interested in a new project or need support for an existing system, Automation Engineering, LLC and our experienced problem solvers are here to meet your needs. Call us today! SALES OFFICE Phone: (913) 677-0110 ENGINEERING AND FABRICATION 1100 W Grand Ave, Salina, KS 67401 Phone: (785) 309-0505 COS FLUX or - [BCD, Inc. Corporate Awnings](https://bcd.com/corporate-awnings/) - Biohazard/EmergencyCleaningAll Bodily Fluid Clean-ups Sewage Back-ups Drug Use/Paraphernalia Fire Extinguisher Clean-up Excess Trash RemovalPressure PowerWashingspecializing in professional awning pressure washing, restoring brightness, removing grime, and maintaining curb appeal with trusted, expert care.Awning & CanopyCleaningWe provide expert Cleaning including safe bird nest removal, delivering exceptional cleanliness preserving the quality and condition of every surfaceGlass WindowCleaningexpert window - [Automation Engineering](https://bcd.com/automation-engineering/) - OUR HISTORY With over 20 years’ experience in the custom automation field, we have the proven ability to deliver a manufacturing solution to customers on time and on budget. We utilize Lean Manufacturing methods to guarantee customer satisfaction and repeat business. We are proud to be members of the Society of Manufacturing Engineers, and a - [Video](https://bcd.com/video/) - [COS FLUX](https://bcd.com/cos-flux/) - What is Flux? This is the most commonly asked question we receive from people who have never worked with fluxes. Cos Flux is a nonflammable flux for use in battery fabrication. It’s a chemical composition critical to the heat joining methods of soldering, brazing, and welding. Water-based flux offers a wide process window, contains no - [AE Video](https://bcd.com/home-3/ae-video/) - BCD Automation Engineering: Custom Solutions & Robotic Integration Custom automated industrial solutions. Our video library showcasing Robotics & engineering. - [Automation Engineering](https://bcd.com/home-3/) - Discover BCD's cutting-edge automation engineering services for the battery industry, offering custom robotic solutions globally. - [Login](https://bcd.com/login/) - To view our videos you’ll need to register. It just takes a moment. Username or E-mail Password Only fill in if you are not human Keep me signed in Register Forgot your password? - [AE Videos](https://bcd.com/home-3/video-player-page/) - [Home-v2](https://bcd.com/home-v2/) - AUTOMATION ENGINEERING, LLC Automation Engineering, LLC is a full service manufacturing solutions provider, specializing in industrial automation. We design, build, and install automated and robotic assembly equipment. Since its inception in 2000 designing and building battery manufacturing equipment, our company has grown to provide custom automation solutions for many different industries, all over the world. - [Contact Us](https://bcd.com/contact-us/) - Salina Office Telephone: (785) 309-0505 Fax: (785) 309-0506 Name Title Extension Jacob Charvat Programmer, Engineer, Project Manager 8 Justin Kuntz Engineer 6 Darrin Buchwald Programmer, Engineer 9 Galen Redden Director Mechanical Design 7 Arlen Redden Programming Specialist 2 Greg Wassenberg Shop Manager & Head Machinist 4 – shop Anita Bloom Office Manager, Executive Assistant 1 Ryan - [Directions](https://bcd.com/directions/) - DIRECTIONS TO AUTOMATION ENGINEERING, LLC FROM I-70: Continue on I-70 to exit 252 – Ninth Street. Exit and go south on 9th until reaching a 5-way stop where Ninth, Pacific, and Broadway intersect. Veer right onto Broadway, heading southwest. Continue past UBC Building Center lumberyard and turn right onto GRAND. Drive 2 blocks to enter - [Our Services](https://bcd.com/our-services/) - [Battery Intercell Welder Robot](https://bcd.com/products/robotics/battery-intercell-welder-robot/) - Battery Intercell Welder The purpose of the this machine is to perform intercell welding thru battery case partitions. Each 2 volt cell of a battery may be connected in series for a 6 or 12 volt rating. An operator will enter in the type of battery on the line into the touch panel. The operator - [Send Message](https://bcd.com/contact-us/send-message/) - [Die Casting Tending Robot](https://bcd.com/products/robotics/die-casting-tending-robot/) - Die Casting Tending Robot The Die Casting Tending Robot is used to automatically unload parts from a Die Caster. The robot allows new parts to be easily programmed. Specifications Picks/Min (Potential) Weight Electrical Air Use Altitude US 5 4000lb 60Hz 3phase power at 208/240V 30A, 480V 15A service. 80psig @ 6.0 SCFM 0-8000ft Metric 5 - [Mold Tending Robot](https://bcd.com/products/robotics/mold-tending-robot/) - Mold Tending Robot The Mold Tending Robot is used to automatically load parts into an injection molding machine. The robot allows new parts to be easily programmed. Specifications Picks/Min (Potential) Weight Electrical Air Use Altitude US 5 4000lb 60Hz 3phase power at 208/240V 30A, 480V 15A service. 80psig @ 6.0 SCFM 0-8000ft Metric 5 1820kg - [981 RBA](https://bcd.com/cos-flux/fry-981-rba/) - BATTERY FABRICATION FLUX 981 RBA Description 981 RBA battery fabrication flux allows the rapid evaporation needed in high volume cast-on-strap manufacturing. This alcohol-based flux provides a wide process window, contains no chlorides or heavy metals to effect long term performance, and is environmentally safe. Uses 981 RBA provides consistent metallurgical fusing for all lead battery - [981 RBS](https://bcd.com/cos-flux/fry-981-rbs/) - BATTERY FABRICATION FLUX Fry 981 RBS Description Fry 981 RBS battery fabrication flux allows the rapid evaporation needed in high volume cast-on-strap manufacturing. This solvent-based flux contains no chlorides or heavy metals to effect long term performance, and is environmentally safe. Another key advantage is the wide window of operation available with this flux. Whether - [981 RBW](https://bcd.com/cos-flux/fry-981-rbw/) - Fry 981 RBW Description Fry 981 RBW is a nonflammable flux for use in battery fabrication. This water-based flux offers a wide process window, contains no chlorides or heavy metals to effect long term performance, and is environmentally safe. Uses Fry 981 RBW provides consistent metallurgical fusing for all lead battery alloys when a water-based - [RD 100](https://bcd.com/cos-flux/fry-rd-100/) - Fry RD 100 Description Fry RD 100 alcohol-based battery fabrication flux allows the rapid evaporation needed in high volume cast-on-strap manufacturing. Uses Fry RD 100 provides consistent metallurgical fusing for all lead battery alloys and is especially effective in joining dissimilar alloys as in cast-on-strap manufacturing. Minimal residues are left after fusing and an inert - [4D, 8D COS](https://bcd.com/products/battery-plate-handling/4d-8d-cos/) - 4D, 8D COS The 4D, 8D COS is used to automate the process of COS for 4D & 8D battery group types. In addition to COS process this lugs up unit will align the cells, brush the lugs, flux the lugs, and automatically place the finished cells on a conveyor. COS Loading and Unloading can be added upon request. Specifications Cell/Min Weight - [Industrial Plate Stacker](https://bcd.com/products/battery-plate-handling/industrial-plate-stacker/) - Industrial Plate Stacker The Industrial Plate Stacker is used in the production of industrial sized lead-acid batteries. It is designed to stack negative and positive plates into cell elements. Specifications Size (LxWxH) Weight Electrical Air Use Altitude US 121x61x77 (inches) 4000lb 60Hz 3phase power at 208/240V 30A, 480V 15A service. 80psig @ 6.0 SCFM 0-8000ft Metric - [AGM Wrapper/Stacker](https://bcd.com/products/battery-plate-handling/agm-wrapperstacker/) - AGM Wrapper/Stacker This machine wraps light weight negative plates with AGM separator material and then stacks them with positive plates into battery cells. The system uses a servo operated AGM separator feed, crease and cut system. The negative plates are removed from a stack using a pick and place system. The AGM material is wrapped - [Project Process](https://bcd.com/project-process/) - We will start the project with telephone and/or email conversations about the intended project. We will then work up a design concept, a sequence of operations, target pricing, and present it to you as a written proposal. Project Overview If we quote on a project, we will give a complete overview on the equipment included - [Products](https://bcd.com/products/) - OUR PRODUCTS AUTOMATED INDUSTRIAL EQUIPMENT Robotic welding and cutting systems Mold, press, and CNC tending robotics Robotic oven loading Robotic material handling for stacking, palletizing, product transfer, alignment, etc. Vision systems including 2D and the latest 3D systems Including Fanuc iRvision, Cognex, Keyence, and GoCator Laser marking for a wide variety of products Fully automated - [FSS-400](https://bcd.com/products/battery-plate-handling/fss-400/) - FSS-400 The FSS-400 is used in the production of automotive sized lead-acid batteries. It is designed to fold separator material around positive plates, seal them along the sides, and stack them along with negative plates into cell elements. In addition to new machines, we have a stock of used machines that can be rebuilt to - [GSA](https://bcd.com/products/battery-plate-handling/gsa/) - GSA The GSA is used in the production of automotive sized lead-acid batteries. It is designed to fold separator material around positive plates, seal them along the sides, and stack them along with negative plates into cell elements. Specifications Size (LxWxH) Weight Electrical Air Use Altitude US 121x61x77 (inches) 4000lb 60Hz 3phase power at - [Negative Plate Enveloper](https://bcd.com/products/battery-plate-handling/negative-plate-enveloper/) - Negative Plate Enveloper The Negative Plate Enveloper is used in the production of industrial sized lead-acid batteries. It is designed to fold separator material around negative plates, seal them along the sides, and then stack. Specifications Size (LxWxH) Weight Electrical Air Use Altitude US 121x61x77 (inches) 4000lb 60Hz 3phase power at 208/240V 30A, 480V 15A - [Battery Palletizer](https://bcd.com/products/robotics/battery-palletizer/) - Battery Palletizer The Battery Palletizer is used in the production of automotive sized lead-acid batteries. It is designed to place everything from the batteries to the pallet on a conveyor. It can handle a wide variety of battery types, and can easily be programmed to handle more. Specifications Batteries/Min Weight Electrical Air Use Altitude - [Industrial Wrapper & Stacker](https://bcd.com/products/battery-plate-handling/industrial-wrapper-stacker/) - Industrial Wrapper & Stacker The Industrial Wrapper is used in the production of industrial sized lead-acid batteries. It is designed to fold koroseal and separator material around positive plates, and then stack them along with negative plates into cell elements Specifications Size (LxWxH) Weight Electrical Air Use Altitude US 121x61x77 (inches) 20000lb 60Hz 3phase power at - [Battery Plate Handling](https://bcd.com/products/battery-plate-handling/) - Battery Plate Handling Click any of the links below to see our Battery products. FSS-400 GSA Negative Plate Enveloper AGM Wrapper/Stacker Industrial Wrappers Scrubber Wrapper/StackerIndustrial Plate Stackers Style A Style B 4D, 8D COS Click here to see our videos. - [Scrubber Wrapper & Stacker - Style A](https://bcd.com/products/battery-plate-handling/scrubber-wrapperstacker/) - Scrubber Wrapper & Stacker The Scrubber Wrapper & Stacker is used in the production of scrubber sized lead-acid batteries. It is designed to fold separator material around positive plates, seal them along the sides, and stack them along with negative plates into cell elements. Specifications Size (LxWxH) Weight Electrical Air Use Altitude US 121x61x77 (inches) - [Scrubber Wrapper & Stacker - Style B](https://bcd.com/products/battery-plate-handling/scrubber-wrapper-stacker-style-b/) - Scrubber Wrapper & Stacker The Scrubber Wrapper & Stacker is used in the production of scrubber sized lead-acid batteries. It is designed to fold separator material around positive plates, seal them along the sides, and stack them along with negative plates into cell elements. Specifications Size (LxWxH) Weight Electrical Air Use Altitude US 121x61x77 (inches) - [Robotics](https://bcd.com/products/robotics/) - Please click any link below to see our list of Automation Engineering Robotics products. COS Unloader COS Loader Cylindrical Cell Stacker Industrial Plate Stacker (with vision guidance) Battery Palletizer Mold Tending Robot Die Casting Tending Robot Battery Intercell Welder Click here to see a video demonstrating our products. - [COS Unloader Robot](https://bcd.com/products/robotics/cos-unloader-robot/) - Cos Unloader Robot The COS Unloader Robot is used in the production of automotive sized lead-acid batteries. It is designed to transfer cells from the COS into battery cases. Specifications Cell/Min Weight Electrical Air Use Altitude US 12 4000lb 60Hz 3phase power at 208/240V 30A, 480V 15A service. 80psig @ 6.0 SCFM 0-8000ft Metric 12 - [COS Loader Robot](https://bcd.com/products/robotics/cos-loader-robot/) - Cos Loader Robot The COS Loader Robot is used in the production of automotive sized lead-acid batteries. It is designed to transfer stacked elements from an enveloper to a COS. Specifications Cell/Min Weight Electrical Air Use Altitude US 12 4000lb 60Hz 3phase power at 208/240V 30A, 480V 15A service. 80psig @ 6.0 SCFM 0-8000ft - [Cylindrical Cell Stacker](https://bcd.com/products/robotics/cylindrical-cell-stacker/) - Cylindrical Cell Stacker The Cylindrical Cell Stacker is used in the production of automotive sized lead-acid batteries. It is designed to take cells from a winder and stack them on a tray. Specifications Cell/Min Weight Electrical Air Use Altitude US 10 4000lb 60Hz 3phase power at 208/240V 30A, 480V 15A service. 80psig @ 6.0 - [Industrial Plate Stacker (with vision)](https://bcd.com/products/robotics/industrial-plate-stacker-with-vision/) - Industrial Plate Stacker The purpose of the Industrial Plate Stacker (with vision) system is to stack stationary battery elements into cells automatically. This system is equipped with two ABB robots. The two robots stack battery plates on a travel plate alternating plates (positive and negative) and separator material. The stack then leaves on a roller - [Contact](https://bcd.com/contact/) - We'd Love to Hear From You, Get In Touch With Us! At vero eos et accusamus et iusto odios un dignissimos ducimus qui blan ditiis prasixer esentium voluptatum un deleniti atqueste sites excep turiitate non providentsimils. 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